APPLICATION’S SECTORS

The OCMER Impianti range spans from small mobile batching plants, used in temporary job sites, to large plants serving major civil engineering works. Besides, thanks to its capacity and flexibility to adapt its products to customers' specific needs, OCMER Impianti is in a position to meet special requests, including tailor-made solutions outside standard production, and can thus meet all the expectations of the user.

Care for details is the common denominator throughout the whole range; small or large applied solutions are always found to achieve customer satisfaction with particular focus on the day-to-day running of the plant. A full range of mixers with various features especially designed to meet any requirement in terms of product delivery or quality completes OCMER Impianti production offer.

BATCHING AND CONCRETE PLANTS

Semi-mobile batching plants: SPECIAL Series

PParticularly recommended for use in medium-size job sites, special features include:

  • easy transportation
  • simple positioning
  • fast erection

Central loading batching plants: MULTIMIX Series

Particularly recommended for use in medium-size job sites or for preparing ready-mix concrete using 5 or 6 trucks, special features include:

  • pre-mixing of aggregates
  • compact plant dimensions
  • quick loading facility

Weighed aggregates are extracted by two opposite belt conveyors operating at the same time that send them to the loading belt of the truck-mixer.

Twin loading point batching plants with simultaneous operation: EXPRESS 2 Series

Particularly recommended for use in large job sites or for preparing precast concrete using more than 5 or 6 trucks, special features include:

  • simultaneous loading operation for two plants
  • compact plant dimensions

Two independent lines operate to dose and load ingredients ensuring high capacity levels and greatly reducing waiting times during initial production phases.

Heavy-duty batching and mixing plants: SUPERMATIC Series

Particularly recommended for preparing top quality concrete mixes. They are mainly used in the following sectors:

  • ready-mix concrete
  • engineering works
  • pre-cast concrete
  • concrete products
  • recycling
  • ceramics
  • mortar

Automatic batching and mixing operations in repetitive cycles with weight or volume control system.

Batching and mixing plants with continuous cycle for cement or RCC mixes: VOLUMATIC Series

Particularly recommended for the preparation of stabilised cement mix or concrete mix with low cement content, used for sub-base and capping layers. Special features include:

  • high hourly output
  • low energy consumption
  • simple positioning

Automatic batching and mixing operations in continuous cycle with volume control system and variable aggregate, cement and water capacity.

Semi-mobile concrete plants: EXPORTMATIC Series

Particularly recommended for use in temporary job sites, special features include:

  • easy transportation
  • simple positioning
  • fast erection

Supplied in fully pre-wired and pre-assembled blocks.

MIXERS

OCMIX RG SERIES TWIN SHAFT MIXERS

Heavy-duty mixing system with two rotating horizontal shafts placed opposite of each other. It is capable of mixing light or traditional materials in very short times. Unloading takes only a few seconds thanks to a single discharge outlet located on the bottom of the tank.

OCMIX SF SERIES PLANETARY MIXERS

Heavy-duty mixing system with simultaneous vertical rotation of mixing and peripheral arms. It can be used for every type of concrete with any water/cement ratio.

OCMIX RG-GA TWIN SHAFT MIXERS

They are dedicated to the production of premix concrete for truck-mixers, while offering the possibility to make dry loading thanks to an outlet located on the side of the mixing tank, which is used to deviate the ingredients. They can also be easily applied onto existing batching units.

FILTERING

For truck-mixer loading point

Suction and treatment plants for cement dust forming during truck-mixer loading operations, they can be fitted on any type of new or existing batching plant. They can be positioned on the ground to facilitate installation and maintenance or in raised positions.

For cement silos

These cement filters for silos are ideal during pneumatic loading operations from tank trucks to storage silos.

For special applications

A wide range of models means the right type of filter can be applied to any specific location. From small filters for cement batching unit air vents to suction filters to be fitted on concrete mixers.

All our filters are approved by competent authorities.

RECYCLING

The concrete recycling system called Ecoval is used for reclaiming unused concrete or residues from truck-mixer and pump washing water. It offers the dual advantage of reclaiming aggregates and the possibility to re-use the water for making new concrete or for washing the truck-mixers and so reduces the consumption of clean water as well as the production of effluent and special waste.

MATERIAL HANDLING EQUIPMENT

Loading of aggregate from ground level

Systems for loading aggregates from the ground level eliminate the need to build ramps for feeding the silos as this traditional solution is sometimes impractical. They are essentially divided in two types of systems: swinging or translating, according to the operation method of belt conveyors.

AUTOMATION

OCMER Impianti has always been attentive to technological innovations that can be applied to the sector and was one of the first companies to introduce computerised plant management. Nowadays our batching and concrete plants can be controlled in an extremely precise, flexible and reliable way.

Control software

The range of control software and equipment for batching and concrete plants has now become extensive and offers the possibility to choose the best suited model to match the needs of each customer. They are based on PC or PLC according to the intended level of complexity and flexibility: from automation of small and medium size plants, with direct loading into truck-mixer or mixer, to the complete control of the most complex plant.

The main characteristic of our software systems is that they are easy to use. Indeed a good automation system implies an interface that is easy to use so as to reduce the training period for the personnel in charge of running the plant: the user friendly graphic interface makes interaction easy to make and learn for the operator. Our systems are powerful and exhaustive; they include sophisticated diagnostic and operation log utilities, infinite possibilities of control and interfacing with databases, management software, etc. as well as remote control and tele-assistance functions. Another important feature is the application of weighing systems with load cells that can be approved against reference measurements. All the equipment has been designed and built to work in heavy conditions that are typical of work sites and production units and so offer sturdiness and reliability as well as control accuracy that match expectations.

Control and adjustment

Batching and concrete plants have greatly evolved over time and this has been made possible by applying a series of instruments that have improved performance. Present day supplies include:

  • Electronic weighing system incorporating a display instrument and load cells, that can be approved by the Standard Measurement Office.
  • Humidity sensors to detect the humidity contained in the aggregates used for the production of concrete and related equipment to make the necessary compensations to water and aggregates in order to comply with the requisites of plasticity.
  • Level indicators to be used inside hoppers, silos and all containers in general.
  • Batching units for additives with weight or volume control system. They have become indispensible for the production concrete to designated standards.
  • Electronic and mechanical litre counters to be used also when the recycled water is being re-used.